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iKNOW Mechanical Seals

This library consists of 4 interactive, on-line lessons. These lessons were designed for persons with a basic understanding of the operation and maintenance of pumps, agitators, and rotating equipment.





Topics:
Purpose of Mechanical Seals
Primary Seals
Secondary Seals and Seal Hardware
Characteristics and Limits of Mechanical Seals
Packing

Objectives:
  • Explain the purpose of mechanical seals.
  • Identify the basic components of a mechanical seal.
  • Identify the types of materials commonly used to make seal faces and elastomers.
  • Describe the characteristics of materials commonly used to make seal faces.
  • Identify the types of materials commonly used to make seal hardware.
  • Describe the characteristics of materials commonly used to make seal hardware.
  • Identify the primary sealing points of a mechanical seal.
  • Identify the secondary sealing points of a mechanical seal.
  • Identify the characteristics and limitations of mechanical seals.
  • Describe the characteristics of packing.
  • Identify applications in which packing is installed to control process leakage.
  • Explain when packing should be replaced by a mechanical seal.
Top

Prerequisites: Knowledge of mechanical seal components is recommended.
Topics:
Seal Designs
Single Seals
Double Seals
Cartridge Seals
Fluid, Temperature, and Operating Considerations

Objectives:
  • Describe a single seal and list its uses.
  • Describe a double seal and list its uses.
  • Describe a tandem seal and list its uses.
  • Describe a cartridge seal and list its uses.
  • Define an inside seal and explain its use.
  • Define an outside seal and explain its use.
  • Explain how process fluid affects mechanical seals.
  • Explain how temperature affects mechanical seals.
  • Explain how operational conditions affect mechanical seals.
Top

Prerequisites: Basic Knowledge of mechanical seal components and design is recommended.
Topics:
Removing the Seal
Causes of Seal Failure
Chemical Attack
Damage from Heat and Mechanical Action
Failure Analysis

Objectives:
  • List the steps necessary to prepare for removing a failed mechanical seal.
  • List the steps to removing a failed mechanical seal.
  • Perform a failure analysis to determine the cause of seal failure.
  • Identify the means to correct the problem or condition that caused seal failure.
  • List the steps to follow to properly analyze seal failure.
  • Describe seal damage caused by chemical attack.
  • Describe seal damage caused by heat.
  • Describe seal damage caused by mechanical action.
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Prerequisites: Knowledge of mechanical seal components and design, and review of the lesson Failure Analysis is recommended.
Topics:
Seal Disassembly
O-Ring Installation
Seal Reassembly
Seal Installation

Objectives:
  • Remove a failed mechanical seal.
  • Disassemble a failed mechanical seal.
  • Identify the correct tool for O-ring extraction.
  • Remove O-rings from a mechanical seal.
  • Replace O-rings on a mechanical seal.
  • Perform the preliminary checks prior to seal installation.
  • Reassemble and install a new or repaired mechanical seal.
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Industrial Skills Training