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Piping and Valve Maintenance

This comprehensive videotape-based training program consists of 5 modules (16 videotapes) that train students to install tubing and piping systems. In addition, it shows how to disassemble, clean, inspect, align, and reassemble a variety of piping and valves.






Topics:
Piping - Tape 1
  • Preparing for Tubing System Repair
  • Flaring Tubing
  • Bending and Cutting Tubing
  • Tubing Connections
  • Pipe Cutting
  • Threading Pipe
  • Pipe Assembly
  • Union Replacement
Piping - Tape 2
  • General Maintenance and Insulation Removal
  • Elbow Removal
  • Elbow Installation
  • Selecting and Installing Insulation on an Elbow
  • Insulating a Flange and Applying Cloth
  • Plastic-Lined Piping
Piping - Tape 3
  • Inverted Bucket Trap Disassembly and Reassembly
  • Float-and-Bellows Trap Disassembly and Reassembly
  • Impulse Steam Trap (Piston-Type)
  • Impulse Steam Trap (Disc-Type)
  • The Duplex Strainer
  • The Edge-Type Strainer
Piping - Tape 4
  • Cleaning Steam Condenser Tubes
  • Inspecting and Plugging Steam Condenser Tubes
  • Cutting a Tube for Removal
  • Collapsing a Tube for Removal
  • Replacing a Tube
  • Gauge Glass Replacement
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Topics:
Advanced Pipefitting - Tape 1
  • Introduction to Pipefitting
  • Blueprints
  • Piping Materials
  • Materials List and Field Checks
  • Determining Pipe Length
  • Fitting Measurements
  • Marking a Pipe
  • Cutting Methods
Advanced Pipefitting - Tape 2
  • Torch Cutting
  • Using an Automatic Cutting Torch
  • End Preparation Tool
  • Alignment
  • Checking Alignment and Tack-Welding
  • Installation
  • Support
Advanced Pipefitting - Tape 3
  • Fabricated Joints
  • Mitre Joints
  • Riser Joints
  • Centering Heads
  • Contour Markers
  • Field Marking
  • Hole Projection Markers
Advanced Pipefitting - Tape 4
  • Introduction to Plastic Pipe and Cutting
  • End Preparation
  • End Cleaning
  • Joining
  • Plastic Welding
  • Fiberglass Reinforced Plastic Pipe-Cutting and End Preparation
  • Making a Butt and Wrap Joint
  • Program Review
Top

Topics:
Valves - Tape 1
  • Gate Valve Construction
  • Disassembling the Gate Valve
  • Disassembling the Gate Valve Bonnet Assembly
  • Inspection
  • Lapping the Gate Valve Disc
  • Checking Contact Between the Gate Valve Disc and Seats
  • Reassembly
Valves - Tape 2
  • Globe Valve Construction
  • Removing and Disassembling the Globe Valve Bonnet Assembly
  • Inspection
  • Reassembly
  • Lapping the Globe Valve Disc
Valves - Tape 3
  • Control Valve Construction
  • Disassembling the Control Valve
  • Inspecting Control Valve Components
  • Reassembly
  • Installing the Control Valve
Valves - Tape 4
  • Diaphragm Valve Construction and Disassembly
  • Disassembling the Diaphragm Valve Bonnet Assembly
  • Reassembly
  • Butterfly Valve Construction
  • Disassembly
  • Inspecting and Reassembly
Top

Topics:
Motorized Valve Actuators - Tape 1
  • Valve Actuators
  • Mechanical Components
  • Electrical Components
  • Removing a Valve Actuator
  • Disassembly
  • Reassembly
Motorized Valve Actuators - Tape 2
  • Limit SwITC Learningh Adjustment
  • Torque SwITC Learningh Adjustment
  • Operational Tests
  • Mechanical Troubleshooting
  • Electrical Troubleshooting
Top

Topics:
Relief Valves - Tape 1
  • Safety Valve Operation
  • Disassembly
  • Removing the Disc Assembly
  • Blue Checking the Seat and Disc
  • Performing Spindle Runout
  • Reassembly
  • Installing and Setting
Relief Valves - Tape 2
  • Relief Valve Operation
  • Disassembly
  • Removing the Pilot Valve
  • Blue Checking the Pilot Valve
  • Making Valve Seat Repairs
  • Reassembly and Installation
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