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Pump and Compressor Maintenance

This comprehensive videotape-based training program consists of 5 modules (13 videotapes) that train students to remove, disassemble, inspect, and maintain all types of pumps and compressors. Packing and seal maintenance is also included.






Topics:
Centrifugal Pumps - Tape 1
  • Pump Description
  • Pump Maintenance: General
  • Disassembling the Casing
  • Removing the Rotating Element
  • Inspecting the Casing
  • Disassembling the Rotor
Centrifugal Pumps - Tape 2
  • Measuring Packing Sleeves
  • Measuring Impellers and Wearing Rings
  • Measuring the Shaft
  • Inspecting Seal and Bearing Parts
  • Measuring Bearing Oil Clearance
Centrifugal Pumps - Tape 3
  • Assembling the Rotor
  • Installing the Rotor
  • Measuring Sleeve Bearing Oil Clearance
  • Assembling the Bearings
Centrifugal Pumps - Tape 4
  • Assembling the Casing
  • Tightening Casing Studs and/or Bolts
  • Installing Packing
  • Test Operating the Pump
Top

Topics:
  • Pump Disassembly
  • Shaft and Bearing Removal
  • Shaft and Impeller Inspection
  • Pump Reassembly
  • Setting Pump Impeller Clearance
  • Mechanical Seal Installation
  • Setting Vertical Pump Impeller Clearance
Top

Topics:
Air Compressors and Blowers - Tape 1
  • Reciprocating Air Compressor Discharge Valve Removal and Disassembly
  • Seat Cleaning, Inspection, and Lapping
  • Guard Cleaning, Inspection, and Maintenance
  • Reinstallation
  • Suction Valve Unloader Removal and Disassembly
  • Unloader Testing
  • Installation
Air Compressors and Blowers - Tape 2
  • Reciprocating Air Compressor Disassembly
  • Piston and Piston Rod Removal
  • Measurements
  • Ring Installation
  • Piston-to-Cylinder Head Clearance Adjustment
Air Compressors and Blowers - Tape 3
  • Rotary Blower Disassembly
  • Removing the Timing Gears
  • Removing Head Plate and Shafts
  • Removing the Bearings
  • Installing the Bearings and the Seal
  • Installing the Timing Gears
  • Adjusting the Timing and Reassembly
Top

Topics:
Centrifugal Air Compressors - Tape 1
  • Air Compression
  • Centrifugal Air Compressors
  • Air Intake Filters
  • Filter Maintenance
  • Lubrication System Maintenance and Troubleshooting
Centrifugal Air Compressors - Tape 2
  • Gear Box Design
  • Inlet Disassembly
  • Horizontally-Split Compressor Disassembly
  • Vertically-Split Compressor Disassembly
  • Checking Bearing
  • Clearance, Gears and Impeller Clearance
Centrifugal Air Compressors - Tape 3
  • Intercoolers and Aftercoolers
  • Separators, Receivers, and Dryers
  • Coupling Alignment
  • Vibration Analysis
  • Troubleshooting High Air Temperature
  • Common Compressor Problems
Top

Topics:
Packing and Seals - Tape 1
  • Removing Conventional Valve Packing
  • Installing Valve Packing
  • Removing Chevron Packing
  • Installing Preformed Chevron Packing
  • Using Preformed Graphite Ring Packing
Packing and Seals - Tape 2
  • Fabricating Graphite Ring Packing
  • Removing Pump Packing
  • Installing Pump Packing
  • Removing, Disassembling, and Inspecting a Mechanical Seal
  • Assembling and Installing a Mechanical Seal
  • Types of Mechanical Seals
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Industrial Skills Training