Archive for May, 2010

How To Begin An Industrial Training Program

Thursday, May 27th, 2010

If you needed to get to work but you don’t know how to drive, would you get into a car with someone with good intentions but no license and driving experience? Would you hire an account with no experience to do your taxes or one who has done taxes his entire life? The answer to these two questions is, of course, a definite no. It would prove detrimental to you and your business to engage the services of unqualified professionals. Yet, that’s exactly the same thing that happens when maintenance or plant managers send untrained employees to perform tasks they have been poorly trained for.

All industrial employees must be trained if they are to be able to perform their jobs properly. When you work with an experienced industrial skills training company, beginning a new industrial training program for your department can be a lot easier than expected. In order to decide what needs to be done, you’ll need to assess the skills of your industrial employees before determining your training priorities. ITC Learning’s web based skills assessment will evaluate your employee’s skills to determine what needs to be improved. This will determine what your employees know as opposed to what they think they know. Each of your industrial employees will take our web based assessment to demonstrate their competence based on the criteria’s we’ve setup. For instance, if two of your employees are hydraulics technicians, then evaluating for welding skills is a waste of time. If one of your employees is in charge of electrical repairs then having them demonstrate their knowledge of electrical safety is important.

While it’s important to have one person who is fully trained and certified to perform a specific job, it also necessary to train other employees about the general basics of that job so they can step in to help out if that person needs help or is out sick. It’s best to have an independent company assess—such as ITC Learning—your employee’s skills to ensure that there is no conflict of interest. Training is not a program, it’s a process—that offers long term benefits to your employees and your company long after the training program is over. Providing proper training to your employees is always money well spent.

Control Valve Training

Monday, May 24th, 2010

Choosing the right control valve is as important as training your manufacturing employees to properly operate them. With appropriate manufacturing training, you can reduce valve failure and keep your employees and the work environment safe. After completing ITC Learning’s manufacturing training class, your employees will realize that control valves is more than just the turning on and shutting off of fluids.

They will gain the skills and knowledge to:
• Understand how control valves are used in process industries
• Know how control valves can affect process efficiency, product quality, maintenance,
safety, and the environment
• Understand the operation of piston actuators
• Know the advantages and limitations of pneumatic actuators
• Replace other rotary valve parts
• Learn how to maintain pneumatic positioner and diaphragm actuator
• Describe seal designs that are required where leakage is not acceptable

In addition, control valves’ safety also plays an important role in all industrial process. With trained instrument technicians in-house, you can rest assured that your equipment is performing safely, reliably, and offer the lowest maintenance and overall cost in technical. Don’t hesitate to put a manufacturing training program in place for your employees to learn about control valves or have a course custom-designed to meet your company’s specific needs. Trust in the experienced professionals who are always ready to help you solve your company’s challenges.

Is Your Maintenance Training Program Working?

Thursday, May 20th, 2010

There are many reasons why a maintenance training program is not working as it should. If you currently have a maintenance training program in place, but you’ve found that your employees haven’t learned the skills needed to do their jobs properly, it’s time to re-evaluate your training program. Does your maintenance training program cater to the needs of each employee? Is your maintenance training program too lengthy, not giving your employees enough time to process the information? Does it offer quizzes during the program and after the completion of the program to assess your employee’s skills and knowledge? Did it improve the performance of your last group of employees? Then it’s really time for a change.

Don’t continue to put up with low profits along with high overhead operation costs, low quality products, and high employee turnover because of a poor developed training program. A good manufacturing training program will help you lower operating cost while raising your profits. You simply need to commit to changing your training program and implement it within your manufacturing plant.

With self-paced online training classes in place your employees will be able to improve their skills in no time. ITC Learning offers web based assessments to test your employee’s current skills to assess what needs to be improved. Your employees are one of your company’s biggest assists and training them to PROPERLY maintain your equipment when problems small and large occur is important.

What Training Courses Should You Offer When You Operate A Manufacturing Plant

Tuesday, May 18th, 2010

When you think of manufacturing jobs, you don’t necessarily think you need any type of training. But a wide variety of manufacturing jobs actually require special skills and knowledge. Without proper training, your employees will not be able to perform the jobs properly or safely. Regardless of where your company is located, our manufacturing courses can be done right on your premise. This is because ITC Learning offers a variety of manufacturing courses which are available online, on CD-ROM or DVD/Video. The courses you decide to offer to your employees will, of course, depend on the type of products your manufacturing plant produces.

Here are some of the manufacturing training courses that are available:
Electronic Maintenance
• Fundamentals of Industrial Measurement
Industrial Process Control
• Instrumentation and Control Safety
• Interpreting Process Control Diagrams
• Pneumatic Maintenance

ITC Learning can help you match your training classes to your employees job descriptions as well as provide a web based assessment to evaluate the areas that they need to improve. Or you can have an online manufacturing class created for your staff. This will ensure that your employees get exactly the right training. Regardless of whether you decide to utilize our courses or have one tailored to suit your needs, we can help. By offering manufacturing training classes to your employees, you are creating valuable employees who will have the experience and training to move up within your company while keeping them loyal to you.

Maintenance for Air Compressors

Monday, May 17th, 2010

The lung is the original air compressor, and like this essential organ air compressors are vital to the smooth operation of many manufacturing facilities. Since air compressors supply and power a variety of equipment, such as pneumatic tools, they are one of the most important components in a manufacturing plant. Air compressors are used in plants that require air to be decreased in volume or increased in force. Just like in the human body, when the air compressor is broken it will disrupt or halt production. This is why providing effective maintenance training to air compressor personnel is important.

Having a maintenance employee that knows how to troubleshoot typical compressor problems such as knocking, failure to unload, and excessive discharge temperature is extremely useful. Our maintenance training courses can include, but is not limited to, removing, disassembling, cleaning, repairing, and reassembling discharge valves and suction valves in a compressor as well as how to remove the compressor inspections covers, cylinder heads, pistons, and inspect component parts and reinstall them properly. In addition, our maintenance training courses will teach them to gather necessary information and perform operational checks to determine the cause of common reciprocating air compressor malfunctions. ITC Learning’s maintenance training courses will produce skilled air compressor personnel who understand the value of a properly working air compressor and when to take action.

Air compressors have been around for more than a thousand years and will continue to be important to the smooth operation of process and manufacturing facilities.

Safety Training for your Manufacturing Employees

Thursday, May 13th, 2010

The first safety class you attended was probably in kindergarten where you learned it’s not safe to talk to strangers, play with fire, and cross the street alone. As we got older, safety classes evolved from what not to do to CPR and first aid classes. So employees have the right to expect their company to offer manufacturing safety training courses, especially if the organization requires them to use and work around machinery and hazardous materials. You can’t expect your employees to work under hazardous conditions and not know the precautions to take.

Manufacturing safety training is a necessary and cost-effective path.
1. It shows employees why they should pay attention in the work place and follow the safety rules.
2. It helps to prevent interruption and shut down of equipment and the plant.
3. It can significantly reduce employee turnover and increase productivity.
4. It enhances the company’s reputation and increases customer confidence in the business.

Whether you operate a chemical manufacturing plant or product manufacturing facility, your employees can utilize our courses. You can choose from among our hazardous waste, environmental awareness, welding and cutting safety, or even the cane safety training course. Without a manufacturing safety training program in place, a small mistake can turn into a significant problem that could have been avoided. ITC Learning’s manufacturing safety training courses will make your facility easier to operate without putting the people, equipment, and even the environment at risk. Don’t make safety a bigger issue than it as to be.

What’s your excuse for not having an Industrial Training Program?

Tuesday, May 11th, 2010

Most people know what’s good for them. We know it’s better to slow down at the yellow light than to speed right through. We know it’s better to pay attention to the road than to text or talk on the phone while driving. Yet we still multitask while operating a vehicle going 45 miles per hour or more although we know it’s not safe. We like to think we know what’s best good for us, but often times we don’t. So instead of making an excuse about why your company doesn’t need an industrial training program, you should consider the benefits.

Here are the two most common excuses for not having an industrial training program:

1. No time to develop and manage the program. You might believe you don’t have the time and energy to devote to an industrial training program, but ITC Learning offers a wide variety of training courses that once they’ve been started practically run themselves. If you choose ITC Learning’s products for your training needs, you don’t have to worry about writing and devising the different courses. Our industrial training courses have already been created and you simply need to let us know what type of training classes you need, and when you need it.

2. The belief that training will increase expenses. In fact, training is the best way to increase productivity and reduce accidents. Plus, by outsourcing your industrial training needs, you’re reducing the cost of sending your employees to classes off-site. With an in-house training program you can train more people, more often. Plus, having an industrial training program in place makes a lot of sense when you hire a lot of people in a short period of time. When companies fail to provide adequate training and education, the results can be disastrous for the equipment, employee morale, and the company.

Manufacturing Training for Infrequent Tasks

Monday, May 10th, 2010

Every once in a while, we are challenged to do something different or great. But because everyone deals with challenges differently, some people embrace them and others run away. Today, manufacturing organizations face many challenges including having to effectively train their employees to perform complex tasks.

If an equipment operator is asked to perform a task he has never done before, he might break a critical tool which will cause the project to take longer to be completed. Even if you provide the operator with instructions and schematics, they may be unclear and he’ll probably take just as long to complete the project. When problems occur in projects like this, substantial re-work can increase the cost and put your plant behind schedule. Yet, these two examples are common problems faced by manufacturing companies everywhere.

If an organization wants to effectively train their employees to perform complex and infrequent tasks, then they need to provide them with proper manufacturing training to maintain those skills as well as accurate materials for them to reference. At ITC Learning, we offer a comprehensive curriculum of manufacturing training courses as well as reference material for your employees to utilize whenever they need to perform those kinds of tasks. By doing this, manufacturing companies should be able to increase productivity as well as reduce equipment downtime and cost. Without an effective manufacturing training curriculum with quality reference materials, these types of issues can continue to plague and challenge companies everywhere.

Training for Simple Mechanical Skills

Friday, May 7th, 2010

Hand tools are commonly used in everyday life by everyone. We use them to change a flat tire, repair the sink drain, and put the bookcase together. But this doesn’t mean that your employees don’t require mechanical skills training. Some of the hand tools used by mechanics in an industrial setting are used in a different capacity and are even held differently. A few of the topics covered by ITC Learning’s mechanical training courses include clamps, vises, pliers, screwdrivers, wrenches, and mallets.

Even though many of your new and current employees might feel they don’t require mechanical training, they will be pleasantly surprised about how differently hand tools are used in a manufacturing facility or plant. While a screwdriver and a wench can be used for many jobs, in a manufacturing plant not just any hand tool will do. You don’t want your employee to use the wrong tools resulting in costly repairs to your equipment. With our mechanical training courses in place, your employees will learn how to properly hold the tool, choose the correct tool for the job, inspect the tool for damage, ensure the tool is in good working order, and follow safety procedures. Once your employees are fully trained, you can count on them to use these hand tools without worrying that they will damage your more precious equipment. Training for simple mechanical skills is a wise way to ensure that your employees know how to accurately do their jobs.

What’s your Manufacturing Plants Most Valuable Resource?

Thursday, May 6th, 2010

Remember those tests in high school where the answer was either A, B, C, A and B or all of the above? Even though you studied for the test you just couldn’t figure out the right answer because they were all so close.  But when you finally got your test back you were surprised to find out that the answer wasn’t A or B like you thought, but all of the above. So when it comes to your manufacturing plant, what comes first: A the people, B your equipment, or all of the above? Well, in this case the answer is all of the above.  Your employees are your most precious resource because they’re the ones who keep your manufacturing plant running smoothly. Without them your equipment will go unrepaired and production will come to a standstill. By providing your employees with plant training, you’re ensuring that they know what to do, and when to do it.

If you selected B, the equipment, as your answer, then you’re leaving your machines in untrained hands. Simply telling your employees to get the job done doesn’t help, if they have little experience or no training. In order for your organization to be competitive, you have to consider and realize that plant training will have to play an important role. It is essential to the continued success of your company.

If and when you decide to purchase new equipment, your employees will not be able to take advantage of all its great features if they have to train themselves. However, if you had a plant training program in place you can expect higher productivity levels and fewer accidents. So if you want to improve the quality, speed, and performance of your equipment you can start by training your employees to operate and maintain them properly. With ITC Learning’s plant training courses, training doesn’t have to be a centralized function that can only be done at a set time with a set group of people. Our plant training courses can be done on-demand to fit your employees’ work schedule.