Archive for the ‘Plant Training’ Category

Open for Business

Wednesday, November 30th, 2011

Last week General Motors announced they will start manufacturing the Chevrolet Equinox at its plant in Tennessee. They also plan to start producing additional midsized cars there in the near future. The $244 million investment is expected to create almost 1,900 jobs at the former Saturn plant located just outside of Nashville. To get the ball rolling, General Motors will initially invest $61 million and plans to generate nearly 700 jobs to begin producing the Equinox by July of 2012. The remaining $183 million will be invested to manufacture 2015 models of unnamed midsized vehicles and create another 1,200 jobs. GM officials would not say more in an attempt to keep their competition on their toes. The upcoming move will allow General Motors to react to the growing demand for a greater variety of models.

In Idaho things are less definite but hopes are just as high. Zonda USA, a Chinese manufacturer of electric buses plans to move its U.S. office to Boise, Idaho in the next year and eventually start producing its electric buses in the southwestern Idaho region. Although the Chinese corporation has refrained from announcing when and where a manufacturing plant would be built or just how many jobs the plant opening could create, local Idaho government officials are optimistic of the move but are also realistic in that nothing is definite yet and the process may take some time. At its Chinese plant, Zonda USA, a branch of Zhongda Industrial Group in the United States, can produce nearly 15,000 buses in a year with a workforce of about 6,900 employees. Zhonga decided on Idaho due to the fact that the region is located relatively close to Pacific Ocean shipping ports and conveys a business-friendly outlook. Elected Idaho officials realize the project is only in the beginning stages of becoming a full-fledged move to their region but that has not stopped them from growing eager about the possibility. Nampa, Idaho Mayor, Tom Dale, said, “They’re a prominent company in China, and the technology with these electric buses seems to be leading edge.” Only time will tell what will become of this project, but the hope is that it will boost the local economy and create thousands of U.S. manufacturing jobs.

With the possibility of new manufacturing plants opening in the near future, plant managers need to be sure employees are trained and educated to their full potential. ITC learning is dedicated to providing full motion courseware, CD-ROM courses and online courseware that focus on essential industrial

How Plants can Create the Perfect Industrial Employee

Tuesday, November 22nd, 2011

With the economy seemingly inching towards recovery, manufacturing managers seem to be more confident in posting more job positions. However, as we discussed previously, filling these positions with skilled workers has proven to be a difficult task. Many prospective hires are in fact hard working individuals eager to work. But often they lacked the essential skills necessary to work effectively and efficiently in a plant. So, how can manufacturers ensure their new hires are properly trained and suited for the position?

More than often new hires have had some form of manufacturing experience, but their skills may not be specific to the job you hired them for. Industrial training is a sure way to know your employees are trained for the job they do every day. By implementing the industrial skills training necessary for your employees to perform their jobs well, you’ll discover you can mold the perfect employee. Instead of waiting around for someone else to produce the knowledgeable employee you’re searching for take the opportunity to create the worker your company needs. In 2009 it was reported that employers spent approximately $126 billion on employee training and development. Numbers like this prove that developing the skills of industrial employees is something worth investing in.

Through the use of online industrial training, like ITC Learning’s, you present your plant with the opportunity to tailor online courseware and develop homegrown talent and avoid having to wait around for the right employee to find you. Industrial skills training programs that utilize SCORM based software and full motion video courseware provide trainees with the critical knowledge and functions of their jobs that they would likely have not learned through conventional training on the plant floor. When new hires are trained solely on the floor, trainers often skip steps because they’ve run through the process so often they simply forget to relay every detail. However, in online manufacturing training trainees are taught processes and methods step by step so that nothing is left out. Online industrial training also allows employees to understand how the machines they work with operate and why processes are done a certain way so they can properly troubleshoot any situation that may arise without having to ask someone else for assistance.

Ultimately, industrial training is an effective way to properly train your workers for the job they were hired to do. With ITC Learning’s online courseware you can track the progress of your employees and tailor each course to suit your plant’s specific needs. Contact us today to learn more.

Industrial Training Tips

Thursday, November 17th, 2011

When it comes to training industrial employees, creating a program that is tailored to your organizations specific needs is key. If your training initiatives are not planned with your employees in mind, there’s a good chance you will not achieve your desired outcome. As a manager your priority is to make sure the implemented training program is effective and maximizes your return on investment. Here are a few tips to ensure your goals are met:

Training should be relevant to your organizational needs

The training program that you put in place must relate to the day to day tasks of your employees and should make a distinct connection with the workplace or even your employee’s specific workstation. If this connection is not made, training becomes unrelated and employees are likely to get bored and pay little attention.

Incorporate hands on training

Online courseware, like ITC Leaning’s, is a great way to allow industrial employees to expand their knowledge on their own time and in a comfortable setting. But while reading and doing practice assignments can be helpful, nothing is more beneficial than hands on training. Integrate real life situations into your training program to ensure employee will know what to do when they are no longer reading words but are actually working with industrial equipment. Describing how a process should be done is very different than actually being able to perform the task in a real life scenario, once training is completed.

Spell it out

Your trainees should know exactly what is expected from their training. Explain to your learners how their newly acquired industrial skills will apply to their day to day work. Let them know the basic knowledge they’ll need to have in order to perform well in the training courses and what they are expected to learn from the program as a whole.

Track progress

The only way to know if your industrial training was effective is to follow up. Assess skill sets before and after training to determine if your program was successful. Let your learners know that they will be evaluated on their applied skills once training is over, this may help engage them from the start.

Industrial training is a pertinent aspect of operating an efficient and proficient industrial organization. If not done properly, a lot of time and resources can be wasted. Make sure your goals are well defined and your selected courseware is accurate and up to date. ITC Learning strives to provide superior online courseware for your employees in an effort to improve industrial skills and help your business succeed.

Unemployment Applications Decrease while Manufacturing Jobs Increase

Tuesday, November 15th, 2011

The Labor Department reports the number of unemployment applications fell in the first week of November. The number of applications dropped to the lowest level since April 2011. The drop in applications may be an indication that employers are beginning to feel comfortable hiring again. Additionally, the Commerce Department announced the U.S trade deficit reached its lowest point of the year in September 2011. With foreign sales of American machinery reaching an all-time high, the deficit dropped for the 3rd consecutive time by nearly 4% to a grand total of $43.1 billion.

While the hiring outlook has been somewhat grim for a while, Washington D.C. reported that employers added more jobs in August and September than they had originally intended. Industrial employers have posted more jobs in September than at any other time over the past few years.

With a modest economic growth underway, industrial training initiatives are even more crucial.  Manufacturing plants, small and large, must realize the importance of hiring competent employees who are willing and able to not only perform the expected tasks of the job but also take part in tailored training courses. Employees who are eager to learn and advance their industrial skill sets are essential to any industrial business. Technology continues to rapidly evolve and so must your industrial workforce if you plan to maintain a competitive edge. ITC Learning’s online courseware covers all the safety and maintenance basics as well as in depth industrial skills training. Our courseware can be customized to fit your organization’s needs. From control training to air compressor repair to boiler training and even hydraulic training, you can rest easy knowing ITC Learning is an industry leader in providing the most accurate and quality industrial training.

In October, the economy created 80,000 jobs, the fewest added in over four months. However, with unemployment applications going down and manufacturers working to create more jobs a bright future is near. The next step is to create highly skilled and knowledgeable workers to manage your production, increase your efficiency and produce the best quality output for your business. ITC Learning can help you accomplish these goals by utilizing our SCORM based online courseware selected and customized specifically for your business and your employees.

Image courtesy of FreeDigitalPhotos.net & M_Bartosch

Ensure Your Employees’ Skills are as Current as Your Equipment

Thursday, September 15th, 2011

As technology continues to evolve the manufacturing industry is sure to follow. Computers and robotics have undoubtedly changed the industry and in some ways made it more accurate and efficient. The Association for Manufacturing Technology and The American Machine Tool Distributors Association reported that in July of this year, manufacturing technology consumption amounted to more than $500 million dollars. The amount shows a 93% increase from July of 2010, when machine tool sales totaled around $260 million. Overall, sales have gone up an astonishing 102.9% from 2010. AMTDA’s president says that the ups and downs of the stock market have had little to no effect on the demand for new machinery in plants. He predicts that eventually this pace will slow as orders are fulfilled, however in the meantime business is booming. Regionally, the Midwest has seen the greatest success with sales reaching $159.26 million. While the Northern region reached just over $75 million. The increase in manufacturing technology consumption may shed a light of hope on the condition of the industry’s economic standing, allowing it to continue to improve and develop more advanced systems.

With machine tool sales doing so well, manufacturers must ensure their employees are properly trained to operate and oversee their updated equipment. Just like the evolution of the industry the training skills of industrial employees must progress as well. ITC Learning is devoted to ensuring your staff is duly trained so they can operate the newest technologies in your plant safely and correctly. Inadequate training can result in injuries in the workplace. While accidents cannot be predicted, together we can do our best to ensure they are prevented. Not only is proper operation of your machinery important to your business’ success but also the maintenance of your tools. ITC’s online industrial training aims to help your staff maintain an advanced knowledge base of new and basic skills. We also offer maintenance training to ensure the upkeep of your equipment is performed properly and regularly. Protect your business, your employees and your equipment by investing in ITC’s skills training courseware.

To read the full report released by USMTO, click here.

Image courtesy of FreeDigitalPhotos.net & Suat Eman

More Training Means More Jobs

Tuesday, September 13th, 2011

The Association for Manufacturing Excellence has been a driving force behind the Rebirth of Manufacturing Jobs initiative. The project hopes to stimulate the manufacturing job market by reaching out to policy makers locally and nationally. The goal of the program is to get executives and government officials motivated to join and develop efforts to increase awareness of the green movement and manufacturing’s goal in it. It also aims to unite nearby businesses into groups, also called consortia. The objective of the consortia is to increase productivity and solve problems linked to regulations, access to resources and lack of a well trained work force. The end result will hopefully revitalize the industry’s business and increase the demand for skilled industrial workers. However, the government will need to take a stand for this initiative to be successful. By building awareness first and eventually a framework and infrastructure, policy makers will allow consortiums to create a network of productive and environmentally conscious manufacturers.

Over the years manufacturing jobs have rarely been hard to fill. However, with budget cuts and downsizing as a result of the recession taking a toll on the industry, reports show that nearly 32% of manufacturers found it difficult to fill jobs due to lack of skill and improper training. While there are plenty of workers with experience, many lack extensive training that can become a determining factor in the selection process.

ITC Learning is dedicated to training and retraining industrial employees. Our interactive courseware and easy to use management software are ideal for any business. As the economy inches towards recovery, well trained workers will become an important commodity to all manufacturers. Adequate training and advanced skill sets will make workers more marketable in the job market and more likely to land a job in the industry.

How to Decrease Employee Turnover at your Manufacturing Plant

Tuesday, June 7th, 2011

Employee turnover is a problem that many companies experience, but there are ways to resolve this problem.  At ITC Learning, we understand that frequent employee turnover is a major problem and should be looked at because it can significantly affect the financial performance of any organization.

How to calculate the turnover rate?

Turnover is calculated simply by dividing the number of annual terminations by the average number of employees in the work force. According to the Bureau of National Affairs, the average employee turnover rate is over 12 percent annually. How does your company compare?

Here are a few things you can do to reduce turnover:

Manufacturing Training

Many entry level workers do not receive the training or feedback that they need when they are trying to work their way up in the company. By providing training programs—-boiler training, hydraulic training, and other necessary training courses—- to develop their skills your employees will have the knowledge to take on greater responsibility and grow within your company. High turnover rates can have a big impact on the quality of your manufacturing system. By emphasizing and showing your employees that they can grow with your company you can make them see that you want them to remain with your company.  When you work with ITC Learning, you’ll find that our training programs, whether you’re looking for a boiler training, hydraulic training or pump training are easy to implement.

Incentives

Depending on your employees a bonus program might be a good way to increase retention and morale. But a yearly award program or gifts program can also work too. Keep in mind that money is not the number one reason people come to a company or leave a company.

Hold regular review sessions

Have an open door policy that allows your employees to feel free to talk to their supervisors about ways to fix problems at work. When employees work closely with their management team, they feel involved and they’re more likely to stay with your company for a longer period. Plus, keeping your employees informed and educated about new policies and procedures makes them more effective.

Industrial Training: Learning it Wrong

Thursday, June 2nd, 2011

Do you remember the telephone game, where one person would share a sentence or secret and then see how drastically the message changed by the end of the game? Informal hands-on training is sometimes like this game. By the time the pump training instructions have been repeated to the new employee the training procedures as been drastically changed.  In fact, it happens more often than you think.  Some machines have complex systems and an online or DVD/CD-ROM training class is more appropriate for these type of equipment.

We understand that pump training might be considered less important because “it’s only a pump.” But pushing a button and walking away is not the best way to ensure its operating smoothly and is maintained. The best way to avoid major problems and frequent failure is to have a pump training program in place.

If employees have retired, resigned, let go or transferred to another company your current training program might not be enough to equip the new person to effectively take over the position. In addition, your employees definitely need to be trained if the operating machine has been replaced, but the way it is operated has not.

Pump operators should know that pumps are sensitive to start-up conditions and shouldn’t be operated without liquid. Not all pumps have the same start up procedures and if all pumps are treated like one another then major problems will probably occur. It’s important to implement a pump training to prevent these kinds of issues.

Your employees are vital to the overall success of your business.  But it’s your choice to prepare your employees to successfully perform their jobs or set them up for failure.

Organizations demanding industrial training choices

Wednesday, May 4th, 2011

When it comes to industrial training organizations like to have a selection of training methods to choose from. AT ITC Learning, we understand that a one-size-fits-none training program won’t work, which is why we have developed a variety of training formats for your organization to choose from.

Online Training

ITC Learning offers iKnow online training classes that can be performed anytime or anywhere there is a computer and internet access. A few of the classes available from ITC Learning include boiler training, hydraulic training, pump training and mechanical seal training. Each lesson focuses on a specific topic and makes it easy for students to learn at his or her own pace. Sign Up Now for a FREE iKNOW Trial.

CD-ROM  and DVD Training

ITC Learning offers more than 150 CD-ROM and DVD training courses for students to learn from.  CD’s and DVD’s training classes offer the ultimate flexibility for the end-user, since students can simply load and run the training at their convenience. This can either be done in a group environment or the courseware can be given out to each student.

Custom Training Classes

These are developed as needed for companies that need a customized curriculum for their employees. ITC Learning has created multimedia courseware, training analysis and print-based courseware for a variety of industrial organizations.

We understand that the key to providing students with an affective learning experience is to offer a full menu of choices. With ITC Learning program in place, each student will advance to the knowledge level that they need to be at to effectively perform their jobs. In addition, regardless of the delivery format that you choose, your employees training needs will be met.

Reduce Boiler Inefficiencies with Training

Tuesday, April 26th, 2011

With the increasing energy prices, you might have contemplated the best way to improve boiler efficiency and extend boiler life. You might even have thought about replacing you current boiler, but boiler installation is expensive and should only be done when absolutely necessary. Consider implementing a boiler training program which is sure to result in reduced overall operating cost. This is an excellent way to get more out of the boilers while reducing fuel consumption.

ITC Learning’s boiler training program aims to help your industrial plant improve energy efficiency along with overall production efficiency and capabilities. Our CD-ROM boiler training course is designed to teach your employees to understand and improve efficiency, safety and extend the life of existing boilers as well as the schedule regular audits to check for problems.  In addition, updating old or inflexible boiler controls is an effective way to get more steam from less fuel.

For instance, if your manufacturing firm has four boilers, which were different and installed at different times with different forced-draft intake, induced-draft removal fans and operated at different speeds energy cost will probably be high. After boiler training your employees will be able to analyze the boiler operations and collect data to see how to improved combustion efficiency, smoother load responses and reduced induced-fan load. In this case, it was found that the reason for the industrial plants high energy cost was that they had two oxygen analyzers that were positioned in the wrong places and there was leakage, the oil flow wasn’t truly going into the boiler and the induced-draft fan positioner movement was jerky, indicating a potentially faulty pneumatic cylinder/piston assembly.

These types of problems can be caught and fixed with ITC Learning’s comprehensive boiler training program.  Since boilers are expensive it’s important to make sure they are maintained properly and don’t end up unknowingly increase your operation cost and overall company expense. Training also means less accidents and reduction in downtime for employees.