Piping and Valve Maintenance

This comprehensive training program consists of sixteen videotapes/DVD’s that train students to install tubing and piping systems. In addition, it shows how to disassemble, clean, inspect, align, and reassemble a variety of piping and valves.

Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.

Piping (4 Tape Set)





Topics:

Piping – Tape 1

  • Preparing for Tubing System Repair
  • Flaring Tubing
  • Bending and Cutting Tubing
  • Tubing Connections
  • Pipe Cutting
  • Threading Pipe
  • Pipe Assembly
  • Union Replacement

Piping – Tape 2

  • General Maintenance and Insulation Removal
  • Elbow Removal
  • Elbow Installation
  • Selecting and Installing Insulation on an Elbow
  • Insulating a Flange and Applying Cloth
  • Plastic-Lined Piping

Piping – Tape 3

  • Inverted Bucket Trap Disassembly and Reassembly
  • Float-and-Bellows Trap Disassembly and Reassembly
  • Impulse Steam Trap (Piston-Type)
  • Impulse Steam Trap (Disc-Type)
  • The Duplex Strainer
  • The Edge-Type Strainer

Piping – Tape 4

  • Cleaning Steam Condenser Tubes
  • Inspecting and Plugging Steam Condenser Tubes
  • Cutting a Tube for Removal
  • Collapsing a Tube for Removal
  • Replacing a Tube
  • Gauge Glass Replacement

Advanced Pipefitting (4 Tape Set)


Topics:

Advanced Pipefitting – Tape 1

  • Introduction to Pipefitting
  • Blueprints
  • Piping Materials
  • Materials List and Field Checks
  • Determining Pipe Length
  • Fitting Measurements
  • Marking a Pipe
  • Cutting Methods

Advanced Pipefitting – Tape 2

  • Torch Cutting
  • Using an Automatic Cutting Torch
  • End Preparation Tool
  • Alignment
  • Checking Alignment and Tack-Welding
  • Installation
  • Support

Advanced Pipefitting – Tape 3

  • Fabricated Joints
  • Mitre Joints
  • Riser Joints
  • Centering Heads
  • Contour Markers
  • Field Marking
  • Hole Projection Markers

Advanced Pipefitting – Tape 4

  • Introduction to Plastic Pipe and Cutting
  • End Preparation
  • End Cleaning
  • Joining
  • Plastic Welding
  • Fiberglass Reinforced Plastic Pipe-Cutting and End Preparation
  • Making a Butt and Wrap Joint
  • Program Review

Valves


Topics:

Valves – Tape 1

  • Gate Valve Construction
  • Disassembling the Gate Valve
  • Disassembling the Gate Valve Bonnet Assembly
  • Inspection
  • Lapping the Gate Valve Disc
  • Checking Contact Between the Gate Valve Disc and Seats
  • Reassembly

Valves – Tape 2

  • Globe Valve Construction
  • Removing and Disassembling the Globe Valve Bonnet Assembly
  • Inspection
  • Reassembly
  • Lapping the Globe Valve Disc

Valves – Tape 3

  • Control Valve Construction
  • Disassembling the Control Valve
  • Inspecting Control Valve Components
  • Reassembly
  • Installing the Control Valve

Valves – Tape 4

  • Diaphragm Valve Construction and Disassembly
  • Disassembling the Diaphragm Valve Bonnet Assembly
  • Reassembly
  • Butterfly Valve Construction
  • Disassembly
  • Inspecting and Reassembly

Motorized Valve Actuators (2 Tape Set)


Topics:

Motorized Valve Actuators – Tape 1

  • Valve Actuators
  • Mechanical Components
  • Electrical Components
  • Removing a Valve Actuator
  • Disassembly
  • Reassembly

Motorized Valve Actuators – Tape 2

  • Limit Switch Adjustment
  • Torque Switch Adjustment
  • Operational Tests
  • Mechanical Troubleshooting
  • Electrical Troubleshooting

Relief Valves (2 Tape Set)


Topics:

Relief Valves – Tape 1

  • Safety Valve Operation
  • Disassembly
  • Removing the Disc Assembly
  • Blue Checking the Seat and Disc
  • Performing Spindle Runout
  • Reassembly
  • Installing and Setting

Relief Valves – Tape 2

  • Relief Valve Operation
  • Disassembly
  • Removing the Pilot Valve
  • Blue Checking the Pilot Valve
  • Making Valve Seat Repairs
  • Reassembly and Installation
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