Pump and Compressor Maintenance

This comprehensive training program consists of thirteen videotapes/DVD’s that train students to remove, disassemble, inspect, and maintain all types of pumps and compressors. Packing and seal maintenance is also included.

Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.

Centrifugal Pumps (4 Tape Set)


Topics:

Centrifugal Pumps – Tape 1

 

  • Pump Description
  • Pump Maintenance: General
  • Disassembling the Casing
  • Removing the Rotating Element
  • Inspecting the Casing
  • Disassembling the Rotor

Centrifugal Pumps – Tape 2

  • Measuring Packing Sleeves
  • Measuring Impellers and Wearing Rings
  • Measuring the Shaft
  • Inspecting Seal and Bearing Parts
  • Measuring Bearing Oil Clearance

Centrifugal Pumps – Tape 3

  • Assembling the Rotor
  • Installing the Rotor
  • Measuring Sleeve Bearing Oil Clearance
  • Assembling the Bearings

Centrifugal Pumps – Tape 4

  • Assembling the Casing
  • Tightening Casing Studs and/or Bolts
  • Installing Packing
  • Test Operating the Pump

Specialized Centrifugal Pumps


Topics:

 

  • Pump Disassembly
  • Shaft and Bearing Removal
  • Shaft and Impeller Inspection
  • Pump Reassembly
  • Setting Pump Impeller Clearance
  • Mechanical Seal Installation
  • Setting Vertical Pump Impeller Clearance

Air Compressors and Blowers (3 Tape Set)


Topics:

Air Compressors and Blowers – Tape 1

 

  • Reciprocating Air Compressor Discharge Valve Removal and Disassembly
  • Seat Cleaning, Inspection, and Lapping
  • Guard Cleaning, Inspection, and Maintenance
  • Reinstallation
  • Suction Valve Unloader Removal and Disassembly
  • Unloader Testing
  • Installation

Air Compressors and Blowers – Tape 2

  • Reciprocating Air Compressor Disassembly
  • Piston and Piston Rod Removal
  • Measurements
  • Ring Installation
  • Piston-to-Cylinder Head Clearance Adjustment

Air Compressors and Blowers – Tape 3

  • Rotary Blower Disassembly
  • Removing the Timing Gears
  • Removing Head Plate and Shafts
  • Removing the Bearings
  • Installing the Bearings and the Seal
  • Installing the Timing Gears
  • Adjusting the Timing and Reassembly

Centrifugal Air Compressors (3 Tape Set)


Topics:

Centrifugal Air Compressors – Tape 1

 

  • Air Compression
  • Centrifugal Air Compressors
  • Air Intake Filters
  • Filter Maintenance
  • Lubrication System Maintenance and Troubleshooting

Centrifugal Air Compressors – Tape 2

  • Gear Box Design
  • Inlet Disassembly
  • Horizontally-Split Compressor Disassembly
  • Vertically-Split Compressor Disassembly
  • Checking Bearing
  • Clearance, Gears and Impeller Clearance

Centrifugal Air Compressors – Tape 3

  • Intercoolers and Aftercoolers
  • Separators, Receivers, and Dryers
  • Coupling Alignment
  • Vibration Analysis
  • Troubleshooting High Air Temperature
  • Common Compressor Problems

Packing and Seals (2 Tape Set)


Topics:

Packing and Seals – Tape 1

 

  • Removing Conventional Valve Packing
  • Installing Valve Packing
  • Removing Chevron Packing
  • Installing Preformed Chevron Packing
  • Using Preformed Graphite Ring Packing

Packing and Seals – Tape 2

  • Fabricating Graphite Ring Packing
  • Removing Pump Packing
  • Installing Pump Packing
  • Removing, Disassembling, and Inspecting a Mechanical Seal
  • Assembling and Installing a Mechanical Seal
  • Types of Mechanical Seals
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